Engine Rebuilding Service for Genie GTH844
At Diesel Engines Canada, we specialize in providing top-notch engine rebuilding services for the Genie GTH844 Telescopic Forklift, which is powered by the reliable Perkins 1104C-44TA engine. Our commitment to quality and precision ensures that your engine will perform at its best, allowing your equipment to operate efficiently and effectively in any agricultural or construction setting.
Our engine rebuilding process is designed to restore your Perkins engine to its original factory specifications. We utilize ISO 9001:2015 approved parts that adhere to strict OEM tolerances, guaranteeing that your remanufactured engine will deliver the dependable power you expect from a Perkins engine. This meticulous attention to detail sets us apart from standard rebuild processes typically found in local garages.
Located in Concord, Ontario, our specialized engine machine shop is equipped with state-of-the-art machinery and tools necessary for comprehensive engine remanufacturing. By keeping all machining work in-house, we minimize waiting times and ensure that your engine is rebuilt with the utmost care and precision. Our skilled technicians are experienced in handling every aspect of the rebuilding process, from disassembly to final testing.
In the event that your Perkins 1104C-44TA engine cannot be rebuilt, we also offer a selection of brand new surplus engines. These engines are ready to be installed, and with our extensive knowledge, we can seamlessly transfer the exterior components from your old engine to the new one. This ensures that your new engine is emissions compliant and fits perfectly into your Genie GTH844, requiring minimal additional effort on your part.
Our company has been a trusted name in engine remanufacturing since 1986. We pride ourselves on our customer service and technical expertise. If you have any questions or need assistance in choosing the right option for your engine, please do not hesitate to reach out to us via email or phone. Our knowledgeable team is here to help you make the best decision for your equipment.
Detailed Engine Remanufacturing Procedure
Our comprehensive engine remanufacturing process involves several critical steps to ensure that every component is restored to optimal condition. Here’s a brief overview of our procedure:
- Disassembly of the engine
- Manual scrubbing of heavy debris
- Engine degreasing
- Hot alkaline spray jet cleaning
- Pneumatic wire brushing
- Ultrasonic cleaning
- Removal of broken studs
- Measuring all components to manufacturer specifications
- Machining of cylinder bore to accept new pistons
- Checking for warpage with a straight edge
- Milling cylinder head surface
- Cutting valve seats
- Gnurling valve guides
- Machining valve surfaces or replacement
- Testing valve spring resistance
- Magnafluxing cylinder heads for crack detection
- Adjusting valve clearance
- Assembling the cylinder head
- Machining crankshaft to accept new bearings
- Assembling the engine with all new components, including pistons, piston rings, rod bearings, main bearings, oil pump, timing kit, balance shaft bearings, valvetrain components, lifters, gaskets, etc.
- Spin testing the engine
- Taping all ports and packaging the engine in a corrosion-inhibiting bag
With our extensive experience and commitment to quality, you can trust Diesel Engines Canada to provide the best engine rebuilding service for your Genie GTH844. Contact us today to inquire about our services or to check the availability of our brand new surplus engines. We look forward to assisting you!
