Engine Rebuilding Service for Volvo L180C and TD122 Engines
At Diesel Engines Canada, we specialize in comprehensive engine rebuilding services for a variety of heavy-duty applications, including the renowned Volvo L180C Engine and the Volvo TD122 Engine. These engines are commonly found in agricultural and construction equipment, where reliability and performance are paramount. Our expert team is dedicated to restoring your engine to its optimal condition, ensuring that your machinery operates smoothly and efficiently. We also offer brand new surplus engines, so be sure to call or email us for availability.
Why Choose Our Engine Rebuilding Service?
When it comes to engine rebuilding, quality and precision are crucial. Our extensive remanufacturing process is designed to ensure that every component of your engine is meticulously inspected and restored. We understand that a well-functioning engine is the heart of your equipment, and we take every step necessary to guarantee its performance. Our commitment to excellence means that we will never cut corners; we will not simply remanufacture the top or bottom of an engine and put our name on it. Instead, we follow a detailed engine remanufacturing procedure that covers every aspect of the engine's restoration.
Detailed Engine Remanufacturing Procedure
Our engine rebuilding process involves several critical steps, each designed to ensure the highest quality of workmanship:
- Disassembly of the Engine: We begin by carefully disassembling the engine to access all components.
- Manual Scrubbing of Heavy Debris: Each part is manually scrubbed to remove any heavy debris.
- Engine Degreasing: We degrease the engine to ensure a clean working environment.
- Hot Alkaline Spray Jet Cleaning: This step removes stubborn contaminants and prepares the engine for further inspection.
- Pneumatic Wire Brushing: We use pneumatic tools to clean intricate areas of the engine.
- Ultrasonic Cleaning: Delicate components are cleaned using ultrasonic technology for thoroughness.
- Removal of Broken Studs: Any broken studs are carefully extracted to prevent damage.
- Measuring Components: We measure all components to ensure they meet manufacturer specifications.
- Machining Cylinder Bore: The cylinder bore is machined to accept new pistons.
- Check for Warpage: We check for warpage using a straight edge to ensure flat surfaces.
- Milling Cylinder Head Surface: The cylinder head surface is milled for a perfect seal.
- Cutting Valve Seats: Valve seats are cut to ensure proper sealing.
- Gnurling Valve Guides: We gnurl valve guides to enhance performance.
- Machining Valve Surfaces: Valve surfaces are machined or replaced as necessary.
- Testing Valve Spring Resistance: We test valve spring resistance to ensure optimal performance.
- Magnaflux Cylinder Heads: Cylinder heads are magnafluxed for crack detection.
- Adjust Valve Clearance: Valve clearance is adjusted for proper operation.
- Assemble Cylinder Head: The cylinder head is meticulously assembled.
- Machine Crankshaft: The crankshaft is machined to accept new bearings.
- Assemble Engine: The engine is assembled with all new components, including pistons, rings, bearings, oil pump, timing kit, and more.
- Spin Test Engine: We perform a spin test to ensure everything is functioning correctly.
- Packaging: Finally, we tape all ports and package the engine in a corrosion-inhibiting bag for protection.
Contact Us for Your Engine Rebuilding Needs
At Diesel Engines Canada, we pride ourselves on our attention to detail and commitment to quality. Whether you need a complete engine rebuild or are interested in our brand new surplus engines, we are here to help. Please call or email us for availability and to discuss your specific engine rebuilding needs. Trust us to get your Volvo L180C or TD122 engine back to peak performance!