At Diesel Engines Canada, we specialize in providing top-notch engine rebuilding services for the Perkins 492 engine, specifically designed for the Perkins 1004-40T engine found in various agricultural and construction equipment. Our commitment to quality and reliability ensures that your engine will perform at its best, allowing your machinery to operate efficiently and effectively.
Our engine rebuilding process is meticulously designed to meet and exceed OEM specifications. We utilize ISO 9001:2015 approved parts, ensuring that every component we use adheres to the highest standards of quality. This attention to detail guarantees that your remanufactured Perkins engine will deliver dependable power and performance, just as it did when it was first installed in your equipment.
Unlike standard rebuilds that are often performed in typical garage environments, our remanufacturing process is comprehensive and thorough. Located in Concord, Ontario, our specialized engine machine shop is equipped with state-of-the-art machinery and tools necessary to restore your Perkins 1004-40T engine to its original specifications. By keeping all machining work in-house, we minimize waiting times and ensure that your engine is rebuilt efficiently and effectively.
In addition to our rebuilding services, we also offer a selection of brand new surplus engines. If your Perkins engine cannot be rebuilt, we can provide you with a new engine that fits seamlessly into your existing machinery. Our experienced team can transfer over the exterior components from your old engine to the new one, ensuring emissions compatibility and a perfect fit with minimal additional effort required on your part.
With over three decades of experience in the engine remanufacturing industry, Diesel Engines Canada is your trusted partner for all your engine rebuilding needs. Our knowledgeable staff is here to assist you in choosing the right option for your specific situation. Whether you need a complete rebuild or a new engine, we are dedicated to providing you with the best service possible. Please call or email us for availability of our new surplus engines and to discuss your engine rebuilding options.
Detailed Engine Remanufacturing Procedure
Our remanufacturing process involves a series of meticulous steps to ensure that every aspect of your engine is restored to optimal condition. Here’s a brief overview of our detailed procedure:
- Disassembly of the engine
- Manual scrubbing of heavy debris
- Engine degreasing
- Hot alkaline spray jet cleaning
- Pneumatic wire brushing
- Ultrasonic cleaning
- Removal of broken studs
- Measuring all components to manufacturer specifications
- Machining of cylinder bore to accept new pistons
- Checking for warpage with a straight edge
- Milling cylinder head surface
- Cutting valve seats
- Gnurling valve guides
- Machining valve surfaces or replacement
- Testing valve spring resistance
- Magnafluxing cylinder heads for crack detection
- Adjusting valve clearance
- Assembling the cylinder head
- Machining crankshaft to accept new bearings
- Assembling the engine with all new components
- Spin testing the engine
- Taping all ports and packaging the engine in a corrosion-inhibiting bag
Trust Diesel Engines Canada for your Perkins 492 engine rebuilding needs. Our commitment to quality, efficiency, and customer satisfaction sets us apart in the industry. Contact us today to learn more about our services and how we can help you get your equipment back in top working condition.
