Engine Rebuilding Service for Jungheinrich DFG 320s
At Diesel Engines Canada, we specialize in providing top-notch engine rebuilding services for the Jungheinrich DFG 320s Forklift, which is powered by the reliable Perkins 404C-22T engine. Our commitment to quality and precision ensures that your engine will be restored to its original performance standards, allowing your forklift to operate efficiently and effectively in any agricultural or construction setting.
Our engine rebuilding process is designed to exceed the typical garage rebuild. We utilize ISO 9001:2015 approved parts that adhere to strict OEM specifications, ensuring that every remanufactured engine meets the highest standards of quality and reliability. This meticulous attention to detail guarantees that your Perkins engine will deliver dependable power and performance for years to come.
Located in Concord, Ontario, our specialized engine machine shop is equipped with state-of-the-art machinery and tools necessary for a comprehensive engine remanufacturing process. By keeping all machining work in-house, we minimize waiting times and ensure that your Perkins 404C-22T engine is rebuilt efficiently and effectively. Our skilled technicians are trained to handle every aspect of the rebuilding process, from disassembly to final testing, ensuring that no detail is overlooked.
In addition to our rebuilding services, we also offer a selection of brand new surplus engines for those situations where a rebuild may not be feasible. If your Perkins engine is beyond repair, we can seamlessly transfer the exterior components from your old engine to a new one, ensuring compatibility with your existing forklift. This process not only saves you time but also helps maintain emissions compliance, allowing for a smooth installation with minimal additional effort.
With over three decades of experience in the engine remanufacturing industry, Diesel Engines Canada is your trusted partner for all your engine rebuilding needs. Our knowledgeable team is here to assist you in choosing the right option for your specific situation. Whether you need a complete rebuild or a new engine, we are dedicated to providing you with the best solutions tailored to your requirements.
Detailed Engine Remanufacturing Procedure
Our comprehensive engine remanufacturing process involves several critical steps to ensure that your Perkins 404C-22T engine is restored to optimal condition:
- Disassembly of the engine
- Manual scrubbing of heavy debris
- Engine degreasing
- Hot alkaline spray jet cleaning
- Pneumatic wire brushing
- Ultrasonic cleaning
- Removal of broken studs
- Measuring all components to manufacturer specifications
- Machining of cylinder bore to accept new pistons
- Checking for warpage with a straight edge
- Milling cylinder head surface
- Cutting valve seats
- Gnurling valve guides
- Machining valve surfaces or replacement
- Testing valve spring resistance
- Magnaflux cylinder heads for crack detection
- Adjusting valve clearance
- Assembling the cylinder head
- Machining crankshaft to accept new bearings
- Assembling the engine with all new components
- Spin testing the engine
- Taping all ports and packaging the engine in a corrosion-inhibiting bag
If you are interested in our engine rebuilding services or would like to inquire about the availability of our brand new surplus engines, please do not hesitate to contact us via email or call us. Our team is ready to assist you in getting your Jungheinrich DFG 320s Forklift back to peak performance.