At Diesel Engines Canada, we specialize in providing top-notch engine rebuilding services for the John Deere 495D Hydraulic Excavator, which is powered by the robust John Deere 4045 engine. Our commitment to quality and reliability ensures that your excavator will perform at its best, whether it's used in agricultural or construction applications. With our extensive experience and state-of-the-art facilities, we are your go-to source for all your engine rebuilding needs.
Our engine rebuilding process is designed to exceed the standards set by original equipment manufacturers (OEM). We utilize ISO 9001:2015 approved parts that adhere to strict tolerances, ensuring that your remanufactured John Deere engine will deliver dependable power and performance. Unlike standard rebuilds that may overlook critical details, our comprehensive remanufacturing process guarantees that every component is meticulously inspected and restored to meet or exceed OEM specifications.
Located in Concord, Ontario, our specialized engine machine shop is equipped with advanced engine machining equipment, allowing us to handle every aspect of the rebuilding process in-house. This eliminates the need for outsourcing, significantly reducing turnaround times and ensuring that your engine is rebuilt efficiently and effectively. Our skilled technicians are trained to handle the complexities of the John Deere 4045 engine, providing you with peace of mind that your equipment is in capable hands.
In addition to our rebuilding services, we also offer a selection of brand new surplus engines for those situations where a rebuild may not be feasible. If your engine is beyond repair, we can seamlessly transfer the exterior components from your old engine to our new engine, ensuring compatibility with your existing equipment. This process minimizes additional effort and helps maintain the emissions standards required for your machine.
With over three decades of experience in the engine remanufacturing industry, Diesel Engines Canada has built a reputation for excellence and reliability. Our knowledgeable team is here to assist you in choosing the right option for your needs. Whether you have questions about our rebuilding process or want to inquire about our new engine availability, we encourage you to reach out to us via phone or email for more information.
Detailed Engine Remanufacturing Procedure
Our remanufacturing process involves a series of meticulous steps to ensure that your engine is restored to optimal condition. Here’s a brief overview of our detailed procedure:
- Disassembly of the engine
- Manual scrubbing of heavy debris
- Engine degreasing
- Hot alkaline spray jet cleaning
- Pneumatic wire brushing
- Ultrasonic cleaning
- Removal of broken studs
- Measuring all components to manufacturer specifications
- Machining of cylinder bore to accept new pistons
- Checking for warpage with a straight edge
- Milling cylinder head surface
- Cutting valve seats
- Gnurling valve guides
- Machining valve surfaces or replacement
- Testing valve spring resistance
- Magnaflux cylinder heads for crack detection
- Adjusting valve clearance
- Assembling the cylinder head
- Machining crankshaft to accept new bearings
- Assembling the engine with all new components
- Spin testing the engine
- Taping all ports and packaging the engine in a corrosion-inhibiting bag
We take pride in our thorough approach to engine rebuilding, ensuring that no detail is overlooked. Trust Diesel Engines Canada for your John Deere 495D engine rebuilding needs, and experience the difference that quality craftsmanship can make.