Engine Rebuilding Service for John Deere 480C Forklift
At Diesel Engines Canada, we specialize in providing top-notch engine rebuilding services for the John Deere 480C Forklift, which is equipped with the reliable John Deere 219D engine. Our commitment to quality and precision ensures that your engine will perform optimally, allowing your forklift to operate efficiently in agricultural and construction settings. Whether you are facing engine issues or simply looking to enhance performance, our expert team is here to help you every step of the way.
Why Choose Our Engine Rebuilding Service?
When it comes to remanufacturing your John Deere engine, we utilize ISO 9001:2015 approved parts that adhere to the strict tolerances set by OEM specifications. This meticulous approach guarantees that your remanufactured engine will deliver dependable power and longevity, ensuring that your forklift remains a reliable asset in your operations. Our remanufacturing process is far superior to standard rebuilds typically performed in a garage environment, as we focus on restoring your engine to its original specifications.
State-of-the-Art Facility
Located in Concord, Ontario, our specialized engine machine shop is equipped with advanced engine machining equipment necessary for the complete remanufacturing of your John Deere 219D engine. By having all the required machinery in-house, we eliminate the need to outsource any work, significantly reducing waiting times and ensuring that your engine is rebuilt efficiently and effectively. Our experienced technicians are dedicated to providing the highest level of service, ensuring that every aspect of the remanufacturing process is handled with care and precision.
New Surplus Engines Available
In addition to our comprehensive engine rebuilding services, we also offer a large stock of brand new surplus engines. If your engine cannot be rebuilt, we can seamlessly transfer the exterior components from your old engine to our new engine, ensuring emissions compatibility and a perfect fit for your John Deere 480C Forklift. This process minimizes additional effort and downtime, allowing you to get back to work as quickly as possible. Please call or email us for availability of our new surplus engines.
Our Proven Remanufacturing Process
Our engine remanufacturing process is thorough and detailed, ensuring that no part is overlooked. Here’s a brief overview of the steps involved:
- Disassembly of the engine
- Manual scrubbing of heavy debris
- Engine degreasing
- Hot alkaline spray jet cleaning
- Pneumatic wire brushing
- Ultrasonic cleaning
- Removal of broken studs
- Measuring all components to manufacturer specifications
- Machining cylinder bore to accept new pistons
- Checking for warpage with a straight edge
- Milling cylinder head surface
- Cutting valve seats
- Gnurling valve guides
- Machining valve surfaces or replacement
- Testing valve spring resistance
- Magnafluxing cylinder heads for crack detection
- Adjusting valve clearance
- Assembling the cylinder head
- Machining crankshaft to accept new bearings
- Assembling the engine with all new components
- Spin testing the engine
- Taping all ports and packaging the engine in a corrosion-inhibiting bag
Experience You Can Trust
With over 35 years of experience in the industry, Diesel Engines Canada is your trusted partner for engine rebuilding services. Our knowledgeable team is ready to assist you in choosing the right option for your needs. Whether you require a complete rebuild or a new surplus engine, we are here to provide expert guidance and support. Contact us today to learn more about our services and how we can help you keep your John Deere 480C Forklift running smoothly.