Engine Rebuilding Service for Genie GTH4017EX
At Diesel Engines Canada, we specialize in providing top-notch engine rebuilding services for the Genie GTH4017EX Telescopic Forklift, which is powered by the reliable Perkins 1104D-44T engine. Our commitment to quality and precision ensures that your engine will perform optimally, allowing your equipment to operate at peak efficiency. Whether you are in the agricultural or construction sector, our engine rebuilding service is designed to meet your specific needs, ensuring minimal downtime and maximum productivity.
Our remanufacturing process is meticulously designed to exceed the standard rebuild practices typically found in local garages. We utilize ISO 9001:2015 approved parts that adhere to the strict tolerances set by OEM specifications. This guarantees that your Perkins engine will not only be restored to its original performance standards but will also provide you with dependable power for years to come. Our facility in Concord, Ontario, is equipped with state-of-the-art engine machining equipment, allowing us to handle every aspect of the remanufacturing process in-house. This eliminates the need for outsourcing, significantly reducing waiting times and ensuring a faster turnaround for your engine.
In addition to our comprehensive rebuilding services, we also offer a selection of brand new surplus engines. If your Perkins 1104D-44T engine is beyond repair, we can provide you with a new engine that fits seamlessly into your Genie GTH4017EX. Our experienced team can assist in transferring exterior components from your old engine to the new one, ensuring emissions compatibility and a perfect fit with minimal additional effort. Please call or email us for availability of our new engines, as we strive to provide you with the best options tailored to your needs.
With over three decades of experience in the engine remanufacturing industry, Diesel Engines Canada has built a reputation for excellence and reliability. Our knowledgeable staff is always ready to assist you in choosing the right option for your engine needs. Whether you require a complete rebuild or a new engine, we are here to help you make an informed decision that will keep your equipment running smoothly.
Detailed Engine Remanufacturing Procedure
Our engine remanufacturing process involves a series of meticulous steps to ensure that every component is restored to its optimal condition. Here’s a brief overview of our detailed procedure:
- Disassembly of the engine
- Manual scrubbing of heavy debris
- Engine degreasing
- Hot alkaline spray jet cleaning
- Pneumatic wire brushing
- Ultrasonic cleaning
- Removal of broken studs
- Measuring all components to manufacturer specifications
- Machining of cylinder bore to accept new pistons
- Checking for warpage with a straight edge
- Milling cylinder head surface
- Cutting valve seats
- Gnurling valve guides
- Machining valve surfaces or replacement
- Testing valve spring resistance
- Magnafluxing cylinder heads for crack detection
- Adjusting valve clearance
- Assembling the cylinder head
- Machining crankshaft to accept new bearings
- Assembling the engine with all new components
- Spin testing the engine
- Taping all ports and packaging the engine in a corrosion-inhibiting bag
At Diesel Engines Canada, we take pride in our thorough approach to engine rebuilding. Our goal is to provide you with a remanufactured engine that not only meets but exceeds your expectations. Trust us to keep your Genie GTH4017EX running smoothly and efficiently. For inquiries or to discuss your engine rebuilding needs, please reach out to us via phone or email. We look forward to serving you!
